Multi-process Composite Machining
-- Steady & Reliable Manufacturer --
The All-in-One Integrated Factory
Multi-process Composite Machining goes beyond standard turn-mill by integrating specialty operations—such as gear hobbing, power skiving, grinding, and laser marking—into a single machine platform. This "Factory in a Machine" concept is designed for Lean Manufacturing environments where reducing "Work in Progress" (WIP) is the primary goal. By completing a complex gear-shaft or manifold in one workstation, you eliminate the logistical waste of moving parts between five different machines. This platform features high-capacity tool magazines and in-process probing to ensure total process security and quality control.
Specification
| Capability | Integrated Operations |
|---|---|
| Milling/Turning | Full Simultaneous 5-Axis |
| Specialist Tasks | Hobbing, Skiving, Grinding, Marking |
| Tool Magazine | 60 - 120 ATC Capacity |
| Quality Control | In-process Probing & Tool Monitoring |
Complex Part Applications
- Gear Industry: Integrated spline and gear tooth machining on shafts.
- Advanced Tooling: Multi-feature tool holders and modular bodies.
- Custom Engineering: High-mix, small-batch components with 10+ operations.
- Automotive: Differential gears and steering rack components.
Lean Manufacturing Advantages
- Inventory Reduction: Drastically lowers the number of parts sitting in queues.
- Reduced Scrap: Eliminates human error involved in transferring parts between different fixtures.
- Higher ROI: One machine replaces a whole production line, lowering overhead.
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